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Sep 07, 2024
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MFG 413 - Advanced Diemaking Lab Credits: 6 Lecture Hours: 0 Lab Hours: 12 Practicum Hours: 0 Work Experience: 0 Course Type: Voc/Tech Students will solid model design and detail a progressive die that they will then build in a team environment in the machining lab. This die will be required to produce parts within piece part specifications. Prerequisite: MFG 403 . Corequisite: MFG 412 Competencies
- Build an industry quality die set
- Line bore boiler plates for pins & bushings
- Mount parallels and shank
- Machine die components prior to heat treatment
- Saw proper materials to dimension
- Machine die components using mills, lathes, & grinders
- Drill and/or tap necessary holes in tool steel materials
- Engrave, etch, or stamp identification on each component.
- Analyze the safety concerns related to heat treating steel.
- Explain how parts heated to 1750 degrees Fahrenheit are handle safely.
- Demonstrate the safe use of stainless steel wrap
- Demonstrate the safe use of a heat treating oven.
- Harden tool steel components
- Heat treat die components to proper hardened state as required by the die design
- Temper die components to relieve stress
- Clean out the dowel and threaded holes
- Machine die components using CNC machine tools
- Set up a CNC milling machine, lathe, and a wire EDM machine
- Operate a CNC milling machine, lathe, and a wire EDM machine
- Maintain a CNC milling machine, lathe, and a wire EDM machine
- Create CNC mill code using computer-aided machining (CAM)
- Machine die components into a finished state
- Grind critical features to specified dimension and tolerance
- Grind cutting edges to a sharpened state
- Check fits and clearances between die members
- Analyze die components in their related assemblies using metrology
- Utilize traditional measuring equipment
- Make use of visual measuring equipment
- Align die members in assembly
- Transfer mounting holes into soft members
- Mount die members in assembly maintaining required clearances
- Line transfer dowel holes from the hardened member into the soft members
- Set-up die for trial run
- Set-up die for trial run into a OBI punch press
- Shear appropriate stock material for die as needed
- Produce piece parts in small lot quantities according to piece part dimensions and tolerances
- Examine shop safety
- Identify common shop hazards
- Demonstrate safety as it applies to common shop equipment
- Maintain all tooling and equipment (student and school property) in accordance with each individual manufacturer
- Perform required daily maintenance
- Demonstrate appropriate care and use of machines
- Demonstrate proper care of all inspection equipment.
- Compile verbal and written information as required by industry to effectively communicate.
- Elaborate on assigned work with team members
- Describe effective work plan with instructors
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